ISUZU 4 Ton Liftside Loader Recovery Truck

ISUZU 4 Ton Liftside Loader Recovery Truck

Built on ISUZU’s battle-tested FVR 5X/6HK240 E6 chassis, this 4-ton liftside loader recovery truck integrates industrial-strength hydraulics with EURO VI emissions compliance for urban and off-road rescue missions. The 7,455 × 2,540 × 3,020 mm footprint and 4,500 mm wheelbase deliver exceptional stability during lift operations, supporting a 19.3-ton GVW capacity with optimized weight distribution (6.3T front/13T rear axle ratings). Powered by a 7.8L ISUZU 6HK1-TCG61 turbo-diesel engine generating 177kW (240HP), it pairs with a FAST 8-speed manual transmission (8JS95TE-C) for precise torque management on inclines. The dual-circuit air brakes with ABS and air-controlled exhaust retarder ensure controlled stops even with maximum payloads, while the four-point hydraulic suspension cab reduces operator fatigue during extended operations.

CRITICAL FEATURES

A. LIFTSIDE LOADER SYSTEM

• Hydraulic Dominance:
  • 4,000 kg lifting capacity via dual-tower hydraulic system with 12 synchronised cylinders
  • Four hydraulic outriggers (8,000 kg capacity each) providing 360° stability on uneven terrain
  • PTO-driven 24V power enabling continuous operation without idling drain
• Operator-Centric Control:
  • Dual manual control stations with joystick & valve interfaces for precision load positioning
  • Interchangeable quad-screen HD monitor displaying under-chassis cameras and load angles
  • Right/left operational directionality adapting to complex roadside recovery scenarios

B. SAFETY & DURABILITY SYSTEMS

• Structural Integrity:
  • U-profile parallel ladder chassis with cold-riveted cross-members resisting torsional stress
  • Reinforced steel bodywork with abrasion-resistant coatings for winch cable abrasion
  • Semi-elliptic leaf spring suspension (7/6+8 configuration) dampening rebound shocks
• Collision Mitigation:
  • 360° sensor suite including front/rear radar and reversing cameras with audio alerts
  • TPMS (Tire Pressure Monitoring) preventing blowouts during heavy-tow operations
  • High-intensity night lighting illuminating 15m×15m work zones in darkness

C. OPERATOR ENVIRONMENT

• Ergonomic Cab Design:
  • Sleeper cab with single bunk and heating/ventilation systems for multi-shift readiness
  • 70° hydraulically tilting cab enabling rapid engine access during field maintenance
  • Air-suspended driver seat and adjustable steering reducing spinal fatigue
• Integrated Telematics:
  • Multi-information display monitoring hydraulic pressure/PTO status/fuel efficiency
  • Video recording system documenting recovery sequences for liability audits
  • Remote control capability allowing external load supervision during hazardous recoveries

Technical Anchors:

▶ Hydraulic Power: 12 cylinders × 320 bar operating pressure │ ▶ Electrical System: 24V/60A alternator + dual 200Ah batteries  
▶ Chassis: 2-layer frame with 10 mm steel cross-braces │ ▶ Winch Compatibility: 14,000 lb rated recovery winch (optional)  

Operational Context:

Deploys within 8 minutes for highway rollovers using its 4.55 rear axle ratio for low-speed torque. The 8-speed synchronized gearbox holds ratios during incline recoveries, while the exhaust brake maintains 30 km/h descent control on 15% gradients. With a 500 km range from its 200L tank, it sustains 72-hour disaster response operations.

Certification & Compliance:
Validated under ISO 9001:2015 manufacturing standards with EURO VI (GB17691-2018) emissions certification. The video-recording security system meets EU 2018/858 accident investigation protocols, while HEPA-compatible cab filtration (optional) enables operations in hazardous material incidents.

Durability Engineering:
The abrasion-resistant toolbox compartments store recovery chains and J-hooks within 15-second reach, while hardened cylinder rods withstand 200,000+ lift cycles without seal degradation. Cast-steel lifting levers exceed DIN 15400 yield strength standards by 40%, ensuring deformation resistance during 5-ton overload scenarios.

SPECIFICATIONS